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Theo Max Photonics MA1-45 Laser Welder & Wire Feed Unit

£16,798.80 £13,999.00


In stock
SKU
THE-MAX45LASWEL

MA1 45 THEO LASER WELDER PRODUCT DESCRIPTION:

The THEO MA1-45 is a powerful and versatile handheld fibre laser welding system designed to deliver high-speed, precision welding with outstanding ease of use. Engineered by Max Photonics, the MA1-45 combines advanced air-cooled laser technology with a compact, portable design, providing an efficient alternative to traditional TIG and MIG welding processes.

The MA1-45 offers welding penetration of up to 4.5mm on stainless steel and is capable of welding a wide range of materials including stainless steel, carbon steel, galvanised steel, and aluminium. Featuring a 1200W laser output, integrated wire feeder, and wobble welding functionality, the machine is designed to produce clean, high-quality welds with minimal heat distortion and significantly reduced post-weld finishing.

Its air-cooled construction removes the need for an external chiller, helping to reduce maintenance requirements while improving portability and workshop flexibility. The lightweight ergonomic welding torch and intuitive 7-inch LED touchscreen interface make the MA1-45 simple to learn and operate, with operators often able to achieve production-ready welds after minimal training.

Compared with conventional TIG welding, the THEO MA1-45 can deliver welding speeds up to four times faster while reducing electricity consumption by up to 80%, making it an ideal solution for fabrication workshops, automotive repair, sheet metal manufacturing, engineering, and industrial production environments.

MA1 45 THEO LASER WELDER KEY FEATURES INCLUDE:

  • 1200W handheld fibre laser welding system
  • Up to 4.5mm weld penetration capability
  • Air-cooled design with no external chiller required
  • Integrated wire feeder and wobble welding
  • Lightweight portable design from 39kg
  • Front-facing 7-inch LED touchscreen control panel/li>
  • Suitable for stainless steel, aluminium, carbon steel and galvanised steel
  • Up to 4x faster than traditional TIG welding
  • Up to 80% lower energy consumption
  • CE, FDA, ETL, ISO and EN certified safety standards
  • Fast operator training and easy operation

MA1 45 THEO LASER WELDER MATERIAL THICKNESSES:

MaterialOne Sided Limit Welding Seam
Stainless SteelUp to 4.5mm
Mild SteelUp to 4.5mm
Galvanized SheetUp to 4.5mm
Aluminium PlateUp to 4.0mm
BrassUp to 3.5mm
CopperUp to 1.5mm

The THEO MA1-45 is designed for businesses seeking increased productivity, cleaner weld aesthetics, and reduced operating costs, while maintaining the flexibility and portability required for modern fabrication environments.

MA1 45 THEO LASER WELDER
MA1 45 THEO LASER WELDER
MA1 45 THEO LASER WELDER
MA1 45 THEO LASER WELDER
MA1 45 THEO LASER WELDER
MA1 45 THEO LASER WELDER
MA1 45 THEO LASER WELDER
MA1 45 THEO LASER WELDER

THEO MA1-45 LASER WELDER SUMMARY:

The latest generation of THEO handheld fibre laser welders incorporates advanced air-cooling technology, delivering exceptional long-term stability and reliability while maintaining a compact and streamlined design.

Each THEO machine is equipped as standard with a 7” intelligent graphical user interface featuring 32 pre-set welding programs, alongside storage capacity for an additional 32 user-defined settings. This enables fast setup, simplified operation, and outstanding repeatability across multiple operators and applications.

Designed with operator comfort in mind, the compact ergonomic welding torch provides excellent handling during prolonged use, while remaining durable enough for demanding fabrication environments.

Multiple welding modes, including continuous wave, pulse, and shooting mode, provide the flexibility required for a wide range of welding applications, including precision spot welding. The integrated wobble function operates across a frequency range of 0–280 Hz, while wire feed settings can be controlled directly through the graphical interface on the power source. Combined with high beam stability, this ensures consistently high-quality weld performance.

All THEO handheld fibre laser welders are supplied with a dedicated external wire feed unit featuring a robust 4-roll drive motor system for smooth, reliable wire feeding.

The MA1 series also includes an external interface for dual-channel safety integration, together with optional external interface control for compatibility with automated welding systems. An integrated 8-point safety monitoring system provides enhanced operator and equipment protection.

All THEO handheld fibre laser welding systems are fully certified to CE and UKCA standards, including EN 60825-1 and EN ISO 11553 compliance


MA1 45 THEO LASER WELDER PRODUCT SPECIFICATION:

ParameterMA1-45 Theo Laser Welder
ClassificationClass 4 near-IR fiber laser Conforms to IEC 60825-1 / EN 60825-1
Wave Length1080 ± 10 nm
Output Power1200W (±50W)
Input Power4800W
Weld Penetration Stainless Steelup to ~4.5mm
Weld Penetration Steelup to ~4.5mm
Weld Penetration Aluminiumup to ~4.0mm
Power SupplySingle-phase 200–240 V AC (~25 A recommended)
Operating Ambient Temperature0 - 40°
Relative Humidity in the Environment10 - 85%
Storage Temperature-10 - 60°C
Weight (kg)38 ±3
Dimensions (mm)667 x 542 x 276
Airborne Noise LevelMax. 85 db (A) Automatically adjust, according to working condition
Cooling Method - Laser SourceAir-cooled (internal fans)
Cooling Method - Welding HeadGas cooling of the fibre connector and optics
Operating ModeContinuous-Wave (CW) fibre laser may be rapidly gated on/off
PolarisationRandom
Output1150 – 1200 W
Electro-Optical Efficiency27 %
Area of Power Control10 – 100 %
Raw Beam Diameter5,495 mm
Beam Diameter at Focus Point58,1 μm
Divergence Angle32,1 mrad
Rayleigh Length1,8 mm
Duty cycle light off time75 %
Wobble Width range0 - 4 mm
Maximum modulation frequency10 KHz
Laser switch-off duration0-100 ms
Short-term power stability2%
Beam Quality M21,3 (Typ.)
Laser activation time ON50 – 100 μs
Laser switch-off time50 – 100 μs
Fibre break detection100 μs
Displayed power of the red light beam300 – 1000 uW
NOHD144 m
MPE (EMZB)70,7 W/m2
NHZ27 m
MPE 2.000 W/m2
Fibre diameter20 μm
Length of the hose pack with optical fibers5,6 m
Bending radius of fibreglass hose packs200 mm
Laser output connectorQCS integrated Fibre
Shielding gasArgon (Ar) @ 99,996% purity, Nitrogen (N2) @ 99,999% purity ~10–16 L/min
Volume<0.1m2
Wobble frequency0–280HZ
Preset process parameters32 Groups

MA1 45 THEO LASER WELDER FREQUENLY ASKED QUESTIONS:

The THEO MA1-45 handheld laser welder is suitable for welding stainless steel, carbon steel, galvanised steel, aluminium, brass and copper, making it ideal for a wide range of fabrication and manufacturing applications.

The THEO MA1-45 can achieve one-sided weld penetration up to 4.5mm on stainless steel, carbon steel and galvanised steel, up to 4.0mm on aluminium, 3.5mm on brass and 1.5mm on copper.

Yes, the THEO MA1-45 is supplied complete with a dedicated wire feed unit featuring smooth and reliable wire feeding performance for improved weld consistency.

Yes, the MA1-45 uses advanced air-cooling and phase-change heat dissipation technology, eliminating the need for an external water chiller while helping maintain portability and lower maintenance requirements.

The THEO MA1-45 operates from a 230V single-phase power supply with a 32A input requirement, making it suitable for many industrial and workshop environments.

The machine supports continuous wave (CW) and modulated welding modes, providing flexibility for a variety of welding applications and material types.

Yes, the MA1-45 includes integrated wobble welding functionality with adjustable wobble width and frequencies up to 280Hz for improved gap bridging and weld appearance.

The THEO MA1-45 is designed for ease of use with an intuitive touchscreen interface, pre-set welding programs and simplified controls, allowing operators to become productive with minimal training.

The THEO MA1-45 can achieve welding speeds up to four times faster than traditional TIG welding, helping improve productivity while reducing distortion and post-weld finishing time.

The THEO MA1-45 includes multiple integrated safety systems including dual-channel safety interlocks, multi-layer protection systems, emergency stop functionality and password-protected controls.

Yes, the THEO MA1-45 is designed for professional fabrication, manufacturing and production welding environments where speed, precision and repeatable weld quality are required.

Yes, the THEO MA1-45 is certified to recognised CE, FDA, ETL, ISO and EN safety and quality standards, including compliance with ISO 13849-1 PL-d safety requirements.

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Brand Theo

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